Austin Healey 100 Bonnet Fabrication

Our new tooling allows us to precisely finsh our Austin Healey 100 bonnet pressings to the final accurate shape.

Hammering bonnet pressing   Trimming bonnet pressing   Clamping bonnet pressing
Austin Healey 100 bonnet pressing.
Build plate

New Build Plate for Large Projects

We've completed a new construction space in the shop for large scale projects. Our build plate gives us dedicated a work area on which we can assemble and weld large manufacturing builds and production runs such as the complete Austin Healey inner body shell substructures.

New build plate for large scale projects.   Austin Healey inner body assembly build.   New Austin Healey outer body shell, chassis and Triumph Spitfire chassis

Porsche Body Parts

We recently completed a build that included two Porsche wings and a pair of Porsche oil cooler cover plates.

Porsche oil cooler cover plate   Porsche front wing.   Left hand Porsche front wing from the back
Porsche front wing
Complete Austin Healey front shroud

Complete Austin Healey Front Shroud

Our new and improved aluminium Austin Healey front shroud is the first in a series of outer body front and rear shrouds to be manufactured that covers all the Big Healey range from the 1953 BN1 to 1967 BJ8.

John Lee, Mark Style and Mark Friel overseeing the test fit of A H Spares new Austin Healey outer body shell at JME Healeys   Austin Healey outer body shell being fitted at JME Healeys   New Austin Healey outer body shell

Production Panels

We hand-make vehicle body panels in aluminium and steel for popular British classic cars such as the Austin Healey range.

Using modern tools and design practices, we can manufacture body panels to the original spec.

Body panels   Body panels   Body panels
Aluminium Ausitn Healey front wing
Complete Austin Healey chassis

Chassis Build

Manufacturer of Austin Healey chassis and sold by A H Spares Ltd for the classic British Austin Healey range.

  • Austin Healey BN1 - BN2: IBP405
  • Austin Healey BN4 - Early BJ8: IBP410
  • Austin Healey Late BJ8: IBP415

Complete Inner Body Substructure

Our most ambitious project was to build a complete Austin Healey inner body assembly sub-structure onto a chassis. This is now a built-to-order production run now being sold by A H Spares in Southam, Warwickshire.

John Lee and Jonathan Hill with the team at JME Healeys in Warwick.   A H Spares Management team with an Austin Healey BT7 centre change inner body assembly at A H Spares in Southam, Warwickshire.   Austin Healey complete inner body substructure.
Complete Austin Healey inner body sub structure
Complete Austin Healey body assembly

Complete Body Assembly

Our latest project is a complete vehicle body assembly built on the chassis and inner body substructure.

Prototype & Low Volume Pressings

Pressings from single sheets of aluminium or steel are made using a hydraulic press with over 200 tonnes of pressure to form the shape from a template.

English Wheel
Brass rolling machine

Rolling Forming & Shaping

Using the Roll Forming process we are able to manufacture windscreen surrounds for the E-Type Jaguar, wing beading, finishing strips in Brass, Copper & Stainless.

Production Runs

We process and manufacture recurring orders for aluminium and steel products, including reproduction Austin Healey petrol tanks, cold air boxes and much more!

Aluminium Austin Healey petrol tanks.

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